Mast Chains - Used in various functions, leaf chains are regulated by ANSI. They could be utilized for forklift masts, as balancers between heads and counterweight in several machine tools, and for low-speed pulling and tension linkage. Leaf chains are sometimes also called Balance Chains.
Features and Construction
Made of a simple pin construction and link plate, steel leaf chains is identified by a number which refers to the lacing of the links and the pitch. The chains have particular features like high tensile strength for every section area, which allows the design of smaller machines. There are A- and B- type chains in this series and both the AL6 and BL6 Series have the same pitch as RS60. Lastly, these chains cannot be powered with sprockets.
Selection and Handling
In roller chains, the link plates maintain a higher fatigue resistance due to the compressive tension of press fits, yet the leaf chain just contains two outer press fit plates. On the leaf chain, the most acceptable tension is low and the tensile strength is high. When handling leaf chains it is essential to confer with the manufacturer's instruction booklet to be able to ensure the safety factor is outlined and utilize safety measures all the time. It is a better idea to apply extreme caution and utilize extra safety guards in applications where the consequences of chain failure are serious.
Higher tensile strength is a direct correlation to the utilization of more plates. Because the utilization of much more plates does not enhance the most acceptable tension directly, the number of plates can be restricted. The chains require regular lubrication for the reason that the pins link directly on the plates, producing a very high bearing pressure. Using a SAE 30 or 40 machine oil is normally advised for nearly all applications. If the chain is cycled over one thousand times day by day or if the chain speed is over 30m per minute, it would wear extremely quick, even with continual lubrication. So, in either of these conditions the use of RS Roller Chains would be more suitable.
AL type chains are just to be utilized under particular conditions such as where there are no shock loads or when wear is not a big problem. Make positive that the number of cycles does not go over 100 day after day. The BL-type will be better suited under various situations.
The stress load in components will become higher if a chain with a lower safety factor is chosen. If the chain is also used among corrosive conditions, it could easily fatigue and break really fast. Doing regular maintenance is important when operating under these kinds of situations.
The type of end link of the chain, whether it is an inner link or outer link, determines the shape of the clevis. Clevis connectors or Clevis pins are made by manufacturers but usually, the user provides the clevis. An improperly constructed clevis could decrease the working life of the chain. The strands should be finished to length by the producer. Refer to the ANSI standard or phone the manufacturer.
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